Interesting article on big machines

Some equipment owners whose toys are parked in vulnerable areas use padlocks to secure every cap on the machine. Many manufacturers design caps that easily accept these padlocks. This will not stop the dedicated monÂkeywrencher. Illustration 5.6 shows how to use a crescent wrench to gain acÂcess to the oil filter housing of a Caterpillar bulldozer. The filter element can be removed and disposed of well away from the site. In its place goes a liberal dose of abrasive. Be careful not to get any abrasive in the tube marked (B). If this becomes clogged, you will not be able to re-insert the threaded rod that secures the lid onto the filter housing.
In 5.7 is another type of oil filter set-up. First use your socket wrench or crescent wrench to remove the small drain plugs (1). Use your open top plastic bottle to catch the oil and keep it from spilling everywhere. Next unscrew the filter case bolts (2) and the filter housing will drop into your hand. Dispose of the filter (3), pour in your abrasive (4), and re-assemble. Number (5) shows an exploded view of the parts involved.
Another filter type is the screw-on variety. These are gradually replacing the filter elements just illustrated. This type is removed with a good quality oil filter wrench found at any auto parts store. It’s as easy as changing the oil in your car. If you don’t know how to change the oil in your car, have a friend show you how. Once you learn this, you can adapt it to your heavy equipment night work.
Be careful to avoid too much oil spillage when removing the screw-type filter. Carry it well away from the machine before scratching out a shallow hole to reÂceive the quart or more of oil inside the filter. Pour out the oil slowly and cover the hole to leave no trace. Fill the inside of the filter about 3/4 full of abrasive and screw it back on to the engine.
Oil-Access Points
Because of the large number of equipment manufacturers and the various models produced, it would be all but impossible to illustrate all of the oil-access points. The remaining illustrations provide a cross-section that will enable you to quickly learn what to look for. By all means, study whenever possible. When you walk by a piece of equipment, stop for a moment and practice spotÂting the oil filter cap. Keep your distance, though, so no one will suspect you of tampering. Once you have correctly identified a dozen or so filler caps, the rest come easily.
Remember that your equipment sabotage must not be noticed until the machines begin to break down. Carry a few dark colored rags to clean up any messes like accidental oil spills that may occur when removing filters. Don’t leave things spotless, however, as an extremely clean area on an otherwise greasy, dirty machine is also a giveaway.
Lubrication Points
In addition to the oil filler caps, other lubrication points can be creatively sabotaged. Even when the machines are locked up and you are denied acÂcess to the points previously discussed, you may be able to destroy the monÂsters through other weak spots.
Every moving joint must have some type of lubrication to prevent overheatÂing and premature wear out. At any auto parts store you can find a grease gun (see illustration 5.8A), and with it you can introduce abrasives to these moving parts. First, remove about half of the grease from a standard grease tube. Replace this grease with sand or another abrasive and stir it to a smooth blend with a metal rod or dowel. You are now ready to “unlubricate” a machine at a dozen or more points. Look for the “zerk” fittings at every pivot point. IllustraÂtion 5.9 gives a close-up view of these grease fittings and shows a variety of locations where they can be found on typical machines.
A simple end wrench or box wrench can also provide access to these grease fittings. Begin by unscrewing the fitting as seen in (B). Use a stick or nail to remove some of the grease (C). After making room inside the hole, add a squeeze of highly abrasive “valve lapping compound” (found in auto parts stores). These handy little tubes are easy to use and allow for precision appliÂcation.
Other moving parts that must be kept properly lubricated are wheel hubs and transmission differentials. While simply draining the differential lubricant could cause substantial damage, operators in areas where sabotage has occurred have been known to even check these before firing up in the morning, so it is better to introduce abrasives into the lubricant. If you can reach the machine, you can reach these points, since no one has devised a means of locking out access.
The most important tools for this work are the “breaker bar” and sockets seen in 5.1 OA. The long handle provides the leverage needed to unscrew the caps. A short length of common pipe, called a “cheater” (B) can be slipped over the breaker bar handle to provide the leverage of an even longer handle.
Various types of oil filler caps found on wheel hubs can be seen in (C) through (F). In (G) is a plug in a differential through which lubricating oil (and abrasives) is introduced. A neat job will ensure that even if the operator checks, abrasives will not be immediately apparent.
Selection of Abrasives
Common sand is the cheapest abrasive for equipment sabotage. Ideally, it is dry and free of organic matter like leaves and twigs. You can use a small piece of window screen or fine mesh hardware cloth to remove rocks and gravel that would otherwise prevent smooth flow or even jam a filler tube on an engine. Simply pour the sand through the screen and into your plastic bottle.
You should not use sand from near your home. Forensic laboratory analysis might reveal the approximate source area the sand came from. This is done by comparing it to samples collected in various drainages where differing rock formations may lead to slight variations in the composition of the sand. AlÂthough this is a complex laboratory procedure not likely to be employed, it is best to take the extra precaution. By scouting ahead of time, you may locate a source of clean sand in the vicinity of the equipment parking area.
For the sake of variety, and to make it appear as though separate groups of monkeywrenchers are at work, you can purchase abrasive compounds from suppliers in big cities. Look for a medium-grit silicon carbide. Lapidary supply houses are a good source of top-notch abrasives which are used to polish stones in tumblers.
FIELD NOTES
Many Earth defenders have experimented with various abrasives and methÂods of introducing them into heavy equipment. We report their ideas here, despite some redundancy and some disagreement over what is best. Pick what seems to work best for you.
* Silicon carbide or “tumbler abrasive material” (available at “rock shops” which cater to hobbyists) is more effective than sand as an engine abrasive. Enough grit to destroy the largest engine can be carried in a pants pocket, and if used just right it is not as messy as sand. Very fine grit is so powdery that it feels like white flour. It will mix thoroughly with oil, so it’s easy to pour down an oil filler or dipstick hole. It also stays in suspension for a long time, so it will circulate nicely throughout the entire oil system to get into all of those little cracks. It can also be used in fuel tanks, because the tiniest particles are so small that they’ll go through filters, and in transmissions, hydraulic systems, and lubrication points.
Silicone carbide is also the easiest grit to transport and use. Dry, it pours well. Mixed with oil or other liquid (1 part abrasive to 4 parts liquid), it pours down the smallest pipes and goes through strainers, even filters. (Immediately prior to use, be sure to stir or shake well because the grit will separate out and harden on the bottom of the container.) Mix fine and course silicone carbide together for best results.
A little goes a long way. With just a quart canteen full of grit on your belt, you can decommission a whole fleet of Earth wreckers, while appearing to be nothing more than an innocent hiker.
For security reasons, take the usual precautions when buying this stuff, and don’t leave any of it lying around your home.
* Aluminum oxide (very fine-grit sizes of 180 or higher) is almost as hard as silicon carbide, and is much more effective as a cutting agent on ferrous metÂals. There is probably no better abrasive for night work. Stock up on it before it is outlawed! Do not touch with your skin or breathe the powdery abrasive. Be careful when you pour it (you may want to even wear a face mask or banÂdanna).
Abrasive works by embedding itself in the softer metal (in machinery, parts that touch must be of different metals) and cutting out bits of the harder metal, which also begin circulating and causing more havoc. So the particles need only be large enough to stick up out of the oil film, which is approximately .0000001 - .000001 inch thick. The oil filter catches

peggy:
Thanks, Stan. This is wickedly feminist. I’m gonna go out and buy a bunch of this stuff right now. And I know just what holes I’m gonna pour it into.
2 August 2006, 2:54 am